The Requirement

A Pune-based client needed a compact spray drying solution for ceramic and casting sand. While the capacity was modest, the client had clear expectations:

• Consistent product quality
• Uniform particle size
• Compact footprint
• Fast execution within a short timeline
• Ability to handle inlet temperatures up to 450°C

The Engineering Challenge

The ask was simple, but the execution was not. The plant had to manage high temperatures, deliver a consistent product, and stay within space and time constraints.

Shachi’s Solution

Shachi delivered a counter-current spray dryer built on a compact skid. This helped reduce installation time while meeting all process requirements.

• Handled inlet temperature range of 420°C to 450°C
• Maintained uniform particle size across batches
• Compact skid-based design
• Delivered and commissioned in 1.5 months

The Outcome

The plant is now operational and meeting expected performance. The project highlights how smaller capacity systems, when engineered thoughtfully, can still meet demanding product requirements.